| Charts | |
|---|---|
| Application Data Megamill Ball | Download |
| Chip Formation | Download |
| Feed and Speed for Megamill | Download |
| Feed and Speed for Super Cobalt End Mills (Inch) | Download |
| Feed and Speed for Super Cobalt End Mills (Metric) | Download |
| Feed and Speed for Super Speed Carbide (Inch) | Download |
| Feed and Speed for Super Speed Carbide (Metric) | Download |
GROUP #1
MILLING WITH HSS M7, M42 AND POWDERED METAL
SUPER COBALT TOOLS
Item Material Examples
1. Grey cast iron Class 20, Class 25
Ductile iron < 200 BHN Grade 60-40-18,65-45-12
Malleable iron Grade 32510,35018,M3210
2. Grey cast iron Class 45, Class 25
Ductile iron > 200 BHN Grade 80-55-06, D5506
Malleable iron Grade 70003,80002,900001
3. Low carbon steels upto 200 BHN 1018,1020,1213,1215
High carbon steels 240-300 BHN 1140,1145,4130,4140,4340
High alloy tool steels 300-400 BHN H10,H13,H22
4. Stainless steels 300 series-240-300BHN 302,303
Stainless steels 400 series -310-400BHN 410,420
5. High temp nickel based alloys Inconel 718,waspalloy,hastalloy-c
(non hardenable )
6. High strength Titanium alloys Ti 6Al 4V
Ti 5052 Beta alloy
7a). Aluminum alloys 6061-T6,7075-T6
7b). Magnesium alloys AZ21A, HK31A, AM60A
GROUP #2
MILLING WITH SUPER SPEED SERIES
SUB MICRON GRADE SOLID CARBIDE TOOLS
Item Material Examples
1. Grey cast iron. < 200 BHN. Class 45, Class 55
Ductile iron > 200 BHN. Grades 80-55-06, D5506 120-09-002
2. Steel with hardness 300-400 BHN H10, H13, 4140, 4340
3. Stainless steel 300-400 BHN PH-15-5MO,17-4PH 410,420
4. Nickel alloys 45-52RC Rene 77, Hastalloy,Inconel 718
Nimonic 75
5. Titanium alloys Ti 6Al 4V
TI-3 Al-8V-6Cr-4Mo-4Zr
Beta Groups
6a). Aluminum Alloys 6061T6, 7075T6
6b). Magnesium Alloys AZ21A, HK31A, AM60A